Worldwide Business Information and Market Reports
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ISBN 1-85765-783-7
This report covers: chemicals industry, nuclear fuel processing, gas production, petroleum refining, gas supply, electricity generation, steel industry, water and sewerage, food and drink industry, process plant, aerators, boilers, bulk handling equipment, centrifuges, chemical treatment plant, columns, towers, compressors, control equipment, dryers, evaporators, fermenters, filtration equipment, furnaces, heat exchangers, instrumentation, mixers, nuclear plant, pipework, pressure vessels, pumps, rolling mills, separators, tanks, vessels, valves, reliability of PC based equipment, use of Fieldbus, Magnox, Blake Oil Field, Jade Oil Field, Keith Oil Field, renewable energy, combined heat and power, CHP,
Companies covered include: Innogy, AMEC, Bechtel, Brunel Holdings, Edmund Nuttall, Fluor, Foster Wheeler, Invensys, Jacobs Engineering, Kvaerner, Motherwell Bridge, MW Kellogg, Simon-Carves, Spirax-Sarco, Stone and Webster Engineering, The Weir Group, Allott & Lomax, AEA Technology, Babtie Group, British Energy Generation, British Nuclear Fuels, BNFL, NIS, NNC, Nukem Nuclear, Urenco,

| Executive Summary | 1 |
| THE TOTAL MARKET | 1 |
| Chemicals Industry | 1 |
| Nuclear Fuel Processing Industry | 2 |
| Oil and Gas Production Industry | 2 |
| Petroleum Refining Industry | 2 |
| Gas Supply Industry | 2 |
| Electricity Generation | |
| Industry | 3 |
| Steel Industry | 3 |
| Water and Sewerage Industry | 3 |
| Food and Drink Industry | 3 |
| FUTURE PROSPECTS | 4 |
| FORECASTS 2001 TO 2005 | 4 |
| 1. Market Overview | 5 |
| INTRODUCTION | 5 |
| DEFINITION | 5 |
| Table 1.1: Definitive Items of Process Plant | 6 |
| INDUSTRY STRUCTURE | 8 |
| Industry Concentration | 8 |
| Table 1.2: Number of VAT-Based Enterprises Engaged in the Manufacture of | |
| Metal Products, Machinery and Equipment by Turnover Size (£000), 2000 | 8 |
| Distribution | 9 |
| Employment | 11 |
| Table 1.3: Number of Local Units Engaged in the Manufacture of Metal Products, Machinery and Equipment by Employment Size (number of employees), 2000 | 11 |
| Trade Associations | 12 |
| British Constructional Steelwork Association Ltd | 12 |
| British Chemical Engineering Contractors Association | 12 |
| British Nuclear | |
| Industry Forum | 13 |
| Chemical Industries | |
| Association | 13 |
| Electricity Association | 14 |
| Federation of British Electrotechnical and Allied Manufacturers Associations | 15 |
| UK Steel Association | 16 |
| Other Associations | 16 |
| Association of British Offshore Industries | 16 |
| Combined Heat and Power Association | 17 |
| Engineering Construction Industry Association | 17 |
| GAMBICA Association Ltd | 18 |
| Power Generation Contractors Association | 18 |
| Solids Handling and Processing Association | 19 |
| MARKET SIZE | 19 |
| Determination of Market Size | 19 |
| Total Capital Expenditure | 19 |
| Table 1.4: Total UK Capital Expenditure by the Process Industries at Constant 1995 Prices, (£m and percent), | |
| 1996-2000 | 20 |
| Expenditure on Process Plant | 20 |
| Table 1.5: Total UK Expenditure on Process Plant at Constant 1995 Prices (£m and percent), | |
| 1996-2000 | 20 |
| By Market Sector | 21 |
| Total Capital Expenditure | 21 |
| Table 1.6: Total UK Capital Expenditure by the Process Industries by Sector | |
| at Constant 1995 Prices (£m), 1996-2000 | 21 |
| Expenditure on | |
| Process Plant | 21 |
| Table 1.7: Sector Share of Total UK Capital Expenditure by the Process Plant Industries ( percent), | |
| 1996-2000 | 22 |
| Table 1.8: Total UK Expenditure on Process Plant by Sector by Value | |
| at Constant 1995 Prices (£m), 1996-2000 | 22 |
| Table 1.9: Sector Share of Total UK Expenditure on Process Plant ( percent), | |
| 1996-2000 | 23 |
| Sector Analysis of Proportional Spend on Process Plant | 24 |
| Table 1.10: Proportion of Total Capital Expenditure Invested in Process Plant | |
| by Sector ( percent), 1996-2000 | 25 |
| KEY TRENDS AND PROSPECTS | 26 |
| Project Timescales and Order Backlog | 26 |
| Global Economic Influences | 26 |
| PEST ANALYSIS | 28 |
| Political Factors | 28 |
| Table 1.11: Capacity of Innogys Generators (megawatts) | 28 |
| Economic Factors | 30 |
| Social Factors | 31 |
| Technological Factors | 32 |
| A GLOBAL PERSPECTIVE | 33 |
| International Trade | 33 |
| Imports | 33 |
| Table 1.12: Imports of Process Plant Equipment (£000), January-July 2000 | 34 |
| Exports | 35 |
| Table 1.13: Exports of Process Plant Equipment (£000), January-July 2000 | 35 |
| Balance of Trade | 36 |
| Table 1.14: Balance of Trade with EU Countries for Process Plant Equipment | |
| (£000), January-July 2000 | 36 |
| Table 1.15: Balance of Trade with Non-EU Countries for Process Plant Equipment | |
| (£000), January-July 2000 | 37 |
| Leading World Markets | 38 |
| Imports by Country of Origin | 38 |
| Table 1.16: Sources of Imported Process Plant (£m and percent), 1996 and 2000 | 38 |
| Exports by Destination | |
| Country | 39 |
| Table 1.17: Exported Process Plant by Country of Destination (£m and percent), 1996 and 2000 | 40 |
| 2. Key Note | |
| Field Research | 43 |
| INTRODUCTION | 43 |
| BUYING PROCESS | 43 |
| TELEPHONE SURVEY | 44 |
| Reliability of PC-Based Equipment | 44 |
| Use of Fieldbus | 46 |
| 3. Competitor Analysis | 49 |
| LEADING PROCESS PLANT MANUFACTURERS | 49 |
| Table 3.1: Selected Leading Process Plant Contractors by Turnover (£m), 1998/1999/2000 | 49 |
| Table 3.2: Selected Leading Process Plant Equipment Manufacturers | |
| (£m), 1998/1999/2000 | 51 |
| AMEC PLC | 52 |
| Financial Results | 52 |
| Bechtel Ltd | 53 |
| Financial Results | 54 |
| Brunel Holdings PLC | 54 |
| Financial Results | 55 |
| Edmund Nuttall Ltd | 55 |
| Financial Results | 55 |
| Fluor Ltd | 55 |
| Financial Results | 56 |
| Foster Wheeler Ltd | 56 |
| Financial Results | 56 |
| Invensys PLC | 57 |
| Financial Results | 59 |
| Jacobs Engineering UK Ltd | 59 |
| Financial Results | 60 |
| Kvaerner PLC | 60 |
| Financial Results | 61 |
| Motherwell Bridge | |
| Holdings Ltd | 62 |
| Financial Results | 62 |
| MW Kellogg Ltd | 62 |
| Financial Results | 62 |
| Simon-Carves UK | 63 |
| Financial Results | 63 |
| Spirax-Sarco Ltd | 63 |
| Financial Results | 63 |
| Stone and Webster | |
| Engineering Ltd | 64 |
| Financial Results | 64 |
| The Weir Group PLC | 65 |
| Financial Results | 65 |
| CONTROL SYSTEMS COMPANIES | 65 |
| ADVERTISING AND PROMOTION | 67 |
| 4. Chemicals Industry | 69 |
| DEFINITION | 69 |
| KEY TRENDS | 69 |
| KEY ISSUES | 70 |
| Decline in Agrochemicals Markets | 70 |
| Global Overproduction and Raw Material Prices | 70 |
| Environmental Measures | 70 |
| Energy Tax | 72 |
| MARKET SIZE | 72 |
| Overall Chemicals Market | 72 |
| Table 4.1: The Apparent UK Chemicals Market by Value (£m), 1995-1999 | 73 |
| Table 4.2: Manufacturers Sales by Sector by Value ( percent), 1999 | 73 |
| Process Plant Market | 74 |
| Table 4.3: Total UK Expenditure by the Chemical Industry at Constant 1995 Prices (£m and percent), | |
| 1996-2000 | 75 |
| Table 4.4: Total Manufacturing and Chemical Industry Investment | |
| at Current Prices (£m and percent), 1995-1999 | 75 |
| MARKET STRUCTURE | 76 |
| Table 4.5: Number of VAT-Based Chemical Enterprises in the UK by Turnover Size | |
| (£000), 2000 | 76 |
| MAJOR PLAYERS | 78 |
| Recent Developments | 79 |
| Chemical Industry | 79 |
| Pharmaceuticals Industry | 80 |
| Advertising and Promotion | 80 |
| Chemical Plant | 80 |
| Pharmaceutical Plant | 80 |
| BUYING BEHAVIOUR | 81 |
| Table 4.6: Distribution of Forecast Investment in the Chemical Industry by Region ( percent), 1997/1999 and 1998/2000 | 81 |
| Table 4.7: UK Demand for Chemicals Market Shares of Direct Purchases ( percent), | |
| 1997 | 82 |
| Table 4.8: Total Capital Expenditure by the Chemical Industry at Constant 1995 Prices (£m and percent), 1994/1996-1998/2000 | 83 |
| FORECASTS 2001 TO 2005 | 83 |
| Table 4.9: Forecast Total UK Expenditure on Process Plant by the Chemical Industry at Constant 1995 Prices, (£m and percent), 2001-2005 | 84 |
| 5. Nuclear Fuel Processing Industry | 85 |
| DEFINITION | 85 |
| KEY TRENDS | 85 |
| KEY ISSUES | 86 |
| MARKET SIZE | 86 |
| Table 5.1: Total UK Expenditure by the Nuclear Fuel Processing Industry | |
| at Constant 1995 Prices (£m and percent), 1996-2000 | 88 |
| MARKET STRUCTURE | 88 |
| Table 5.2: Member Companies of the British Nuclear Industry Forum, | |
| 30th November 2000 | 88 |
| MAJOR PLAYERS | 89 |
| AEA Technology PLC | 89 |
| Allott & Lomax | 90 |
| Babtie Group Ltd | 90 |
| British Energy Generation (UK) Ltd | 90 |
| British Nuclear Fuels PLC | 91 |
| NIS Ltd | 91 |
| NNC Ltd | 91 |
| Nukem Nuclear Ltd | 92 |
| Urenco Ltd | 92 |
| BUYING BEHAVIOUR | 92 |
| FORECASTS 2001 TO 2005 | 93 |
| Table 5.3: Forecast Total UK Expenditure on Process Plant by the Nuclear Fuel | |
| Processing Industry at Constant 1995 Prices (£m and percent), 2001-2005 | 93 |
| 6. Oil and Gas Production Industry | 95 |
| DEFINITION | 95 |
| KEY TRENDS | 95 |
| Blake Oil Field | 95 |
| Jade Oil Field | 96 |
| Keith Oil Field | 96 |
| KEY ISSUES | 97 |
| High Development and Production Costs in the UK | 97 |
| Prices for Crude Oil | 97 |
| Taxation | 97 |
| MARKET SIZE | 98 |
| Table 6.1: Company Activity in Major Oil Fields by Volume Output | |
| (million tonnes), 1998 | 98 |
| Table 6.2: Total UK Expenditure by the Oil and Gas Production Industry | |
| at Constant 1995 Prices (£m and percent), 1996-2000 | 100 |
| Table 6.3: Breakdown of Capital Expenditure by the UK Oil and Gas | |
| Production Industry by Sector by Value ( percent), | |
| 1996-2000 | 101 |
| MARKET STRUCTURE | 101 |
| Table 6.4: Employment in the Oil and Gas Industry by Region (000 and percent), 1997 | 101 |
| Table 6.5: Membership of the Association of British Offshore Industries, | |
| 2000 | 102 |
| MAJOR PLAYERS | 103 |
| Recent Developments | 104 |
| FORECASTS 2001 TO 2005 | 104 |
| Table 6.6: Forecast Total UK Expenditure on Process Plant by the Oil and Gas | |
| Production Industry at Constant 1995 Prices (£m and percent), 2001-2005 | 105 |
| 7. Petroleum Refining Industry | 107 |
| DEFINITION | 107 |
| KEY TRENDS | 107 |
| KEY ISSUES | 107 |
| MARKET SIZE | 108 |
| Table 7.1: Oil Refining in the UK (000 of barrels per day), 1998 | 108 |
| Table 7.2: Distillation Capacity of UK Refineries by Volume (million tonnes oil equivalent), 1998 | 109 |
| Table 7.3: Total UK Expenditure by the Petroleum Refining Industry | |
| at Constant 1995 Prices (£m and percent), 1996-2000 | 110 |
| MARKET STRUCTURE | 111 |
| Recent Developments | 111 |
| FORECASTS 2001 TO 2005 | 112 |
| Table 7.4: Forecast Total UK Expenditure on Process Plant by the Petroleum | |
| Refining Industry at Constant 1995 Prices (£m and percent), 2001-2005 | 112 |
| 8. Gas Supply Industry | 113 |
| DEFINITION | 113 |
| KEY TRENDS | 113 |
| Table 8.1: UK Inland Consumption of Primary Fuels by Type by Volume | |
| (million tonnes oil equivalent), 1995-1999 | 113 |
| Table 8.2: Fuel Used in UK Electricity Generation by Type by Volume (million tonnes oil equivalent), | |
| 1995-1999 | 114 |
| KEY ISSUES | 114 |
| Climate Change Levy | 114 |
| Gas to Liquids Plant | 114 |
| MARKET SIZE | 115 |
| Table 8.3: Natural Gas Consumption in the UK (billion cubic feet), 1998 | 115 |
| Table 8.4: Total UK Expenditure by the Gas Supply Industry at Constant 1995 Prices (£m and percent), 1996-2000 | 116 |
| MARKET STRUCTURE | 116 |
| Table 8.5: UK Supply of and Demand for Natural Gas and Colliery Methane (gigawatt hours), 1997-1999 | 117 |
| Table 8.6: UK Imports and Exports of Natural Gas (gigawatt hours), | |
| 1995-1999 | 118 |
| MAJOR PLAYERS | 118 |
| Recent Developments | 119 |
| BUYING BEHAVIOUR | 120 |
| Table 8.7: UK Gas Sales by End-User Sector (£m and percent), 1997-1999 | 120 |
| Table 8.8: Analysis of UK Natural Gas and Colliery Methane Demand by Sector | |
| (gigawatt hours and percent), 1997-1999 | 121 |
| FORECASTS 2001 TO 2005 | 122 |
| Table 8.9: Forecast Total UK Expenditure on Process Plant by the Gas Supply | |
| Industry at Constant 1995 Prices (£m and percent), | |
| 2001-2005 | 122 |
| 9. Electricity Generation Industry | 123 |
| DEFINITION | 123 |
| Combined Heat and Power | 123 |
| KEY TRENDS | 123 |
| Table 9.1: Fuel Shares for Electricity Generation in England and Wales | |
| ( percent and terawatt hours), 1970-1997 | 124 |
| Table 9.2: Fuel Shares for Electricity Generation in Scotland ( percent and terawatt hours), 1970-1997 | 125 |
| KEY ISSUES | 125 |
| Continued Move to Gas-Powered Generation | 125 |
| Table 9.3: Forecast Electricity Generation Based on Low Energy Prices | |
| by Fuel Type (terawatt hours and percent), 2000-2020 | 126 |
| Table 9.4: Forecast Electricity Generation Based on High Energy Prices | |
| by Fuel Type (terawatt hours and percent), 2000-2020 | 127 |
| Encouragement of Renewable Energy | 127 |
| MARKET SIZE | 128 |
| Table 9.5: Members of the Electricity Association, | |
| 1999 | 128 |
| Table 9.6: Combined Heat and Power Installations in the UK (number and MWe capacity), 1993-1997 | 129 |
| Table 9.7: Total Expenditure by the Electricity Generation Industry at Constant 1995 Prices (£m and percent), | |
| 1996-2000 | 130 |
| MARKET STRUCTURE | 130 |
| Table 9.8: Electricity Generation and Capacity (billion kilowatt hours, | |
| million kilowatts and percent), 1998 | 130 |
| Table 9.9: Renewable Energy Generation by Source | |
| (number of projects, megawatts and percent), June 1998 | 131 |
| MAJOR PLAYERS | 133 |
| Recent Developments | 133 |
| Advertising and Promotion | 134 |
| BUYING BEHAVIOUR | 134 |
| Combined Heat and Power Installations | 134 |
| Table 9.10: Combined Heat and Power Installations by Electrical Capacity | |
| (number, percent, KWe and MWe), 1999 | 135 |
| Table 9.11: Combined Heat and Power Installations by Sector (number of installations, percent, MWe and MWth), Year End 1999 | 136 |
| FORECASTS 2001 TO 2005 | 137 |
| Table 9.12: Forecast Total UK Expenditure on Process Plant by the Electricity | |
| Generation Industry at Constant 1995 Prices (£m and percent), 2001-2005 | 137 |
| 10. Steel Industry | 139 |
| DEFINITION | 139 |
| KEY TRENDS | 139 |
| KEY ISSUES | 140 |
| End of Life Vehicles Directive/Leaded Steels | 140 |
| Climate Change Levy | 140 |
| Trade | 141 |
| MARKET SIZE | 141 |
| Table 10.1: Total UK Expenditure by the Steel Industry at Constant 1995 Prices (£m and percent), | |
| 1996-2000 | 142 |
| MAJOR PLAYERS | 142 |
| Recent Developments | 143 |
| FORECASTS 2001 TO 2005 | 143 |
| Table 10.2: Forecast Total UK Expenditure on Process Plant by the Steel Industry | |
| at Constant 1995 Prices (£m and percent), 2001-2005 | 144 |
| 11. Water and Sewerage Industry | 145 |
| DEFINITION | 145 |
| KEY TRENDS | 145 |
| KEY ISSUES | 146 |
| Table 11.1: Maintenance Activity on Underground Assets (kilometres and number), 1995/1996-1999/2000 | 146 |
| MARKET SIZE | 147 |
| Table 11.2: Total UK Expenditure by the Water and Sewerage Industry | |
| at Constant 1995 Prices (£m and percent), 1996-2000 | 147 |
| Table 11.3: Gross Capital Expenditure by Individual Water and Sewerage Service | |
| Companies by Type of Service (£m at 1999-2000 prices), 1995/1996- | |
| 1999/2000 | 148 |
| Table 11.4: Gross Capital Expenditure by Type of Service at Constant 1999 Prices (£m at 1999-2000 prices), 1995-1996- | |
| 1999/2000 | 149 |
| MAJOR PLAYERS | 149 |
| Recent Developments | 150 |
| BUYING BEHAVIOUR | 151 |
| Table 11.5: Gross Capital Investment by Water Services Companies (£m), 1999/2000 | 151 |
| Table 11.6: Gross Capital Investment by Sewerage Services Companies | |
| (£m), 1999/2000 | 153 |
| FORECASTS 2001 TO 2005 | 153 |
| Table 11.7: Forecast Total UK Expenditure on Process Plant by the Water and | |
| Sewerage Industry at Constant 1995 Prices (£m and percent), 2001-2005 | 154 |
| 12. Food and Drink Industry | 155 |
| DEFINITION | 155 |
| KEY TRENDS | 155 |
| Table 12.1: Per Capita Household Consumption of Selected Drinks (kilograms or litres per capita), | |
| 1980-2000 | 156 |
| KEY ISSUES | 156 |
| Healthy Eating Trends | 156 |
| Table 12.2: Consumer Expenditure on Food by Sector at Current Prices | |
| ( percent), 1994-1999 | 157 |
| Consumption of | |
| Ready Meals | 157 |
| Table 12.3: Consumer Expenditure on Ready Meals at Current Prices (£m at rsp and percent), 1994-1999 | 157 |
| MARKET SIZE | 158 |
| Table 12.4: Number of VAT-Based Enterprises Engaged in the Manufacture of | |
| Food and Drink, 2000 | 159 |
| Table 12.5: Total Expenditure by the Food and Drink Industry at Constant 1995 Prices (£m and percent), 1996-2000 | 160 |
| Table 12.6: Expenditure on Process Plant by the Food and Drink Industry | |
| by Sector ( percent), 1994-1998 | 161 |
| MAJOR PLAYERS | 162 |
| Food Manufacturers | 162 |
| Drinks Companies | 162 |
| Advertising and Promotion | 163 |
| Recent Developments | 163 |
| FORECASTS 2001 TO 2005 | 165 |
| Table 12.7: Forecast Total UK Expenditure on Process Plant by the Food and Drink Industry at Constant 1995 Prices (£m and percent), | |
| 2001-2005 | 165 |
| 13. Strengths, Weaknesses, Opportunities and Threats | 167 |
| STRENGTHS | 167 |
| WEAKNESSES | 167 |
| OPPORTUNITIES | 168 |
| THREATS | 168 |
| 14. The Future | 169 |
| FORECASTS 2001 TO 2005 | 169 |
| Table 14.1: Forecast Total UK Expenditure on Process Plant by Sector at Constant 1995 Prices (£m and percent), 2001-2005 | 169 |
| Chemicals Industry | 170 |
| Nuclear Fuel Processing Industry | 170 |
| Oil and Gas Production Industry | 170 |
| Petroleum Refining Industry | 170 |
| Gas Supply Industry | 170 |
| Electricity | |
| Generation Industry | 171 |
| Steel Industry | 171 |
| Water and | |
| Sewerage Industry | 171 |
| Food and Drink Industry | 171 |
| 15. Further Sources | 173 |
| Associations | 173 |
| Periodicals | 175 |
| Directories | 176 |
| General Sources | 176 |
| Bonnier Information Sources | 177 |
| Government Publications | 179 |
| Other Sources | 179 |
| Key Note Research | 181 |
| The Key Note Range of Reports | 183 |
THE TOTAL MARKET
The UK expenditure on process plant equipment in 2000 is estimated by Key Note to be £5.13bn, out of a total capital expenditure (including construction works) of £13.51bn. The expenditure on process plant in the UK fell strongly in 2000, which can be partially attributed to uncertainty about interest rates and partly to the strength of sterling affecting export sales for end-users.
The process plant industry examined by this report includes the manufacturers of equipment, ranging from the larger items of plant (such as distillation columns, evaporators, pressure vessels and dryers); to smaller items (such as pipework components, pumps, filters and valves); to control gear items (such as sensors, instrumentation and control computers). This Review also examines the role played by the process plant contractors and project management teams, and analyses their turnover. The main end users for process plant include chemicals, pharmaceuticals and biotechnology product manufacturers; oil and gas producers; petroleum product refiners; electricity generators; iron and steel producers; water and sewage treatment plants; and food and drinks producers.
The report studies the main markets for process plant and describes the key trends and issues faced by these markets. It also studies the market size for each sector and examines corporate behaviour in the last year by the major purchasers of process plant.
Chemicals Industry
The chemicals industry is the second most important sector for the process plant industry, having an estimated 20.4 percent market share of all process plant sales in 2000. In terms of total capital expenditure on processing, it has a lower position of fourth place, but still has a market share of 15.4 percent. The chemicals industry has been affected by declining sales and adverse reactions in the agrochemicals sector. There is also global over-capacity in several subsectors of the chemicals industry, which is expected to lead to short term falls in capital expenditure.
Nuclear Fuel Processing Industry
Expenditure on process plant for the nuclear fuel reprocessing industry has never been a high percentage of total sales and fell further in 2000, to an estimated 1.9 percent of total process plant purchases. However, if consultancy work on the decommissioning of nuclear power plants and on waste disposal is included, the prospects for the sector look encouraging. The outlook for the nuclear industry is one of gradual decline due to a total absence of plans to build new stations, but feasible alternative power sources for the 13 Gigawatt capacity of the existing stations would lead to a large increase in greenhouse gases. Further debate on the replacement for nuclear might lead to extended life for these stations.
Oil and Gas Production Industry
Oil and gas production fell from first position in importance for the process plant industry in 2000, but still has an estimated market share of 26.6 percent of total capital expenditure in the year. In terms of process plant purchases alone, its position is lower, with an estimated 17.6 percent of purchases of process plant in 2000 relating to oil and gas production. The buoyancy of oil prices and concerns about consumption levels have led to muted investment in this area. The high development costs in the UK have also delayed investment decisions, but the need to maintain the existing infrastructure has led to an increase in exploration in 2000. The strong rise in gas consumption has also spurred capital investment in this sector.
Petroleum Refining Industry
In terms of proportion of total capital expenditure spent on process plant and equipment, the petroleum refining sector is the most important industry for the process plant manufacturers, with over 98 percent of capital expenditure relating to process plant purchases. However, the petroleum refining industry only accounts for a relatively small proportion of total sales, with an estimated share of 5.4 percent for 2000. The petroleum refining sector has over-capacity in the UK, which has led to a downturn in investment in this sector, and this is expected to continue in the near future.
Gas Supply Industry
The gas supply industry is a low volume user of process plant and ranks near the bottom of the market share league, with an estimated proportion of 1.2 percent of total process plant purchases in 2000. The gas industry has seen strong growth in the past few years, with gas power stations taking over from coal-fired power plants. The trend is expected to continue, especially with the sharp rise in the use of combined heat and power generation plants.
Electricity Generation Industry
Purchases of process plant by the electricity generation sector have fallen in recent years, but in 2000 the expenditure on plant has increased, with the total share of the market rising to an estimated 2.9 percent for process plant and 4.4 percent for total capital expenditure. The key trend has been the shift away from coal to gas as the primary energy source for electricity generation. The share taken by gas is expected to increase further as new privately owned power stations come on stream. The Governments Climate Change Levy is the major issue in this industry at present.
Steel Industry
The steel industry has the smallest proportion of purchases of process plant, with a share estimated to be just 0.8 percent in 2000. The steel sector has been affected very badly by falling steel prices, rising energy costs and steel dumping onto EU markets by Indian and Asian producers. The industry is very concerned about the effect the Climate Change Levy will have on its competitiveness with other steel producers. Steel consumption is not expected to grow strongly in the short term and this is having a severe dampening effect on investment decisions.
Water and Sewerage Industry
The water and sewerage industry sector is one of the top four sectors, with an estimated 14.7 percent of all process plant sales being destined for this industry in 2000. The industry has large civil engineering expenditure in conjunction with process plant purchases, making it the most important sector for overall capital expenditure on process plant and equipment, at 29.1 percent in 2000. The water industrys investment programme has been governed to a large extent by the need to comply with EU drinking water quality directives. The first tranche of investment work is now complete and the industry is currently deciding new investment programmes with the water regulator. Strong investment is expected in the near future.
Food and Drink Industry
The food and drink industry, despite having a quiet period for purchasing new plant in recent times, remains the single most important sector in terms of the proportion of total purchases of process plant. Key Note estimates that in 2000, this sector was responsible for 35.2 percent of all process plant sales and 16.7 percent of all expenditure on process plant related capital expenditure. The food industry is another sector currently suffering from over-capacity. It is also under strong pressure from the powerful retailers to reduce prices. Recent health issues relating to food have not helped industry sales for some products.
FUTURE PROSPECTS
The process plant industry has been affected by the recession, although the reduction in spending has come later for the industry than for other sectors that have a shorter lead time for product procurement. The recovery from the recession is also later for the process plant industry, as new projects have a lengthy design period before orders are placed on manufacturers. Competition for overseas orders is intense due to the weakness of the European and American markets of the major process contractors. The Association of South East Asian Nations (ASEAN) financial crash and the devaluation of the Brazilian Real have also adversely affected the market.
The Year 2000 scare diverted considerable sums from capital expenditure in many firms. Complete audits of every single electronic item in factories were carried out, but few items were replaced prior to the year end. International markets have been weak and suppliers have had to sacrifice margins in order to make up for the strength of sterling. Industries such as petroleum refining, chemicals production, food and electricity generation have, in general terms, suffered from over-capacity both in the UK and from the European competitors. Electricity generation has seen an increase in combined heat and power plants for private users and some welcome investment in windfarms.
The controls sector is an important part of the process plant market, though it could be thought of as an outside supplier of electrical equipment. This sector has been suffering from lack of growth in the past 3 years, which has led to considerable corporate activity, with large numbers of mergers in an environment of profit warnings and stock slides. Currently, Invensys in the UK has a high profile due to a sudden fall in share price. It would appear that the stock market is not in favour of automation firms at the moment and is likely to lead to further falls in stock value for automation and instrumentation firms.
FORECASTS 2001 TO 2005
The total UK expenditure on process plant is forecast to be £5.27bn in 2005. This reflects on the static expectations for the total market over the next few years, although some sectors, such as the electricity generation, are expected to perform well due to increased market demand. After a long period of low investment, the oil and gas exploration sector has announced large expansion plans for the North Sea.
To some extent, the low investment in process plant and automation has been caused by a move to production by low wage economies rather than the installation of modern machinery to reduce labour costs in the UK and European factories.
Text © 2000Key Note
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Last updated by Paul Tucker 2nd february 2001