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AMA ELECTRICAL ACCESSORIES MARKET : OCTOBER 2000
Overview

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This report covers: electrical accessories, wiring, circuit breakers, switchgear, cables, conduit, trunking, plugs, sockets, switches, lighting fitments, consumer units, moulded case circuit breakers, miniature circuit breakers, residual current devices, distribution boards, fuseboards, fuses, fuseholders, switchboards, isolating switches, switch fuses, domestic & industrial cables, cable accessories, conduit, trunking & fittings, busbars, chambers

Companies covered include: MK Electric, Ashley Rock, Tenby, Volex, Crabtree, Delta, Lewden, Legrand, MK, Wylex, Martin & Lunel, Critchley, Appleby, Panduit, BICC, EDL, Kompress, Tower, Ampliversal, 3M, Tenby

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KEY AREAS

‘The Electrical Accessories Market Report 2000’ from AMA Research offers a detailed review of this £1.5bn market.

Based on product up to 1000V, the report covers in detail:

Overall the electrical accessories market has exhibited modest growth, in terms of value and volume, during the late 1990's, benefiting from high growth rates in commercial construction and increasing demand for electrical accessories at work and in the home. Particular growth areas include cable management products and circuit breakers, stimulated by factors including increasing demand for electronic communications networks and greater complexity of wiring & control systems. However, strength of Sterling, low cost imports and price competition in the contractors sector have combined to constrain market growth.

Of Particular Interest:-

Key areas of coverage in the report include:-

WIRING ACCESSORIES

CIRCUIT PROTECTION & SWITCHGEAR

CABLES & ACCESSORIES, CONDUIT, TRUNKING

SUPPLIERS

DISTRIBUTION/OTHER

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TABLE OF CONTENTS

1. INTRODUCTION 5
2. SUMMARY 7
2.1 Overall Market 7
2.2 Product Mix 8
2.3 Wiring Accessories 9
2.4 Circuit Protection and Switchgear 10
2.5 Cables, Accessories, Conduit & Trunking 11
3. ECONOMIC ENVIRONMENT 12
3.1 Introduction 12
3.2 Consumer Confidence 12
3.3 Housing 12
3.4 Industrial and Commercial Construction 13
3.5 Growth And Interest Rates 13
3.6 Conclusion 14
4. WIRING ACCESSORIES 150
4.1 Market Definition 15
4.2 Market Size And Current Situation 15
4.3 Future Market Trends and Influencing Factors 19
4.3.1 Electrical Appliances 19
4.3.2 Legislation Changes And OEMs 21
4.3.3 The Lighting Market 22
4.4 Domestic and Industrial Mix 25
4.5 New Build, RMI, Commercial Mix 28
4.6 Product Trends 29
4.6.1 Overall Mix 29
4.6.2 Plugs 30
4.6.3 Sockets 31
4.6.4 Switches 32
4.6.5 Ceiling Roses, Lampholders Etc. 33
4.6.6 Others 36
4.7 Product Mix By Volume 37
4.8 Industrial Plugs And Sockets 38
4.9 Imports & Exports 39
5. CIRCUIT PROTECTION AND SWITCHGEAR 41
5.1 Market Definition 41
5.2 Market Size & Characteristics 41
5.3 Domestic and Industrial/Commercial Mix 47
5.4 Product Mix and Characteristics 49
5.4.1 Switchboards 49
5.4.2 Circuit Breakers, Distribution Boards & Consumer Units 50
5.4.3 Residual Current Devices 52
5.4.4 Miniature Circuit Breakers 53
5.4.5 Residual Current Circuit Breakers With Overcurrent Protection (RCBO's) 54
5.4.6 Consumer Units 55
5.4.7 Moulded Case Circuit Breakers 56
5.4.8 Distribution Boards 57
5.4.9 Fuseboards, Fuseholders and Fuses 57
5.4.10 Isolating Switches/Switch Fuses 59
5.5 Imports & Exports 60
6. CABLES, ACCESSORIES, CONDUIT & TRUNKING 62
6.1 Market Definition 62
6.2 Market Size & Characteristics 62
6.3 Domestic/Commercial/Industrial Mix 66
6.4 Product Mix & Characteristics 66
6.5 General Wiring Cables 67
6.6 Cable Accessories 70
6.6.1 Compound, Jointing Kits, Insulation Tape etc. 71
6.6.2 Cable Clips, Ties & Strapping 72
6.6.3 Compression Terminals, Blocks, Fittings, Glands, Splices and Connectors 72
6.7 Conduit & Trunking 73
6.8 Enclosures & Others 76
6.9 Imports & Exports 78
7. SUPPLIERS 80
7.1 Supplier Market Shares 80
7.1.1 Wiring Accessories 80
7.1.2 Switchgear 83
7.1.3 Circuit Protection 84
7.1.4 Cables and Accessories 86
7.2 Companies 89
8. DISTRIBUTION 99
8.1 Distribution Mix By Channel 99
8.2 Distribution By Product 100
8.2.1 Wiring Accessories 100
8.2.2 Circuit Protection and Switchgear 102
8.2.3 Cables, Accessories, Trunking & Conduit 103
8.3 Distribution Channels 103
8.3.1 Electrical Wholesalers 103
8.3.2 Pre-Packers/Super Distributors 108
8.3.3 DIY Multiples 110
8.3.4 Builders Merchants 112
8.3.5 Electronic Component Distributors 112
8.3.6 Others 114
8.4 End Users and Specifiers 116
8.4.1 Electrical Contractors 116
8.4.2 Regional Electricity Companies 118
8.4.3 Panel Builders 119
8.4.4 Original Equipment Manufacturers 120
8.4.5 In-House Electrical Engineers 120
9. KEY MARKET INFLUENCES 122
9.1 The Housing Market 122
9.1.1 New House Build 122
9.1.2 Housemoving Levels 124
9.2 Contractors Output – Industrial and Commercial 125
9.3 Population Figures 130
9.4 Personal Disposable Income 131
10. FUTURE PROSPECTS 133
10.1 General 133
10.2 Wiring Accessories 134
10.3 Circuit Protection and Switchgear 135
10.4 Cables, Accessories, Conduit and Trunking 136

Tables and Charts

Table 1: The UK Electrical Accessories Market 1990 - 2004 (£m MSP) 7
Chart 2: Electrical Accessories Product Mix By Value - £m MSP 9
Table 3: The UK Wiring Accessories Market 1990-2004 £m MSP 16
Table 4: Penetration of Electrical Appliances and Equipment within UK Households 20
Chart 5: UK Wiring Accessories Market at Constant 1990 Prices 24
Chart 6: Mix of Wiring Accessories By Area of Application 1999 By Value 26
Chart 7: Commercial & Domestic Wiring Accessories Sales By Construction Sector 1999 –Value 28
Table 8: Mix of Domestic/Commercial Wiring Accessory Products – By Value 1999 29
Table 9: UK Luminaires Market 1990-2002 (£m MSP) 34
Table 10: UK Wiring Accessories Market By Volume 1999 37
Table 11: Imports & Exports of Wiring Accessories not Exceeding 1000v (£m MSP) 39
Table 12: The UK Market for Circuit Breakers/Switchgear £m MSP 1990 - 2004 42
Table 13: RMI and New Build Construction Output (£bn) 1990 - 1999 44
Chart 14: Major UK Construction Output By Type - 1999 45
Chart 15: Commercial/Industrial And Domestic Product Mix - 1999 48
Table 16: Circuit Protection Switchgear Product Mix By Value 1999 49
Table 17: Circuit Protection Devices/Equipment Market Sectors By Value (£m MSP) 1999 51
Chart 18: Mix of Fuse-Based Protection 58
Table 19: Imports & Exports of Circuit Protection and Switchgear not Exceeding 1000v (£m MSP) 61
Table 20 : The UK Market for Cable, Accessories, Trunking and Conduit 1990-2004 63
Table 21: Mix of Cables, Accessories, Trunking and Conduit By Value 1999 67
Chart 22: Mix of Conduit and Trunking Products By Value - 1999 74
Table 23: Imports & Exports of Cables and Other Conductors not Exceeding 1000v (£m MSP) 79
Chart 24: Wiring Accessories Market Shares 1999 80
Chart 25: Level of Own Brand for Wiring Accessories 1999 83
Chart 26: Switchgear Market Shares 1999 84
Table 27: Market Shares In Circuit Protection 1999 85
Chart 28: : Cables & Cable Accessories - Market Shares 1999 87
Table 29: Distribution of Electrical Accessories 1999 99
Chart 30: Distribution Bias of Wiring Accessories 1999 101
Table 31: Electrical Contractors Registered for VAT by Turnover Band 1999 116
Chart 32 : Number of Electrical Contractors by Turnover Sizebands 1991-1999 117
Table 33: Housing Completions 1988-1999 – Great Britain (‘000) 122
Table 34: Value of New UK Housing Output and RMI Output Current Prices - (£m) 123
Table 35: Number of Property Transactions in England and Wales 1988-1999 124
Table 36: Contractors Output – New Work and RMI Non Housing Current Prices (£m) 125
Table 37: Contractors Output – New Work Industrial Sector Current Prices (£m) 127
Table 38: Contractors Output – New Work Commercial Sector Current Prices £m Contractors Output – New Work Commercial Sector Current Prices £m 128
Table 39: New Orders Obtained By Contractors 1990-1995 Current Prices £m New Orders Obtained By Contractors 1990-1995 Current Prices £m 129
Table 40: Age Distribution of Resident Population June 1998 130
Chart 41: PDI & Savings Ratio 132

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EXECUTIVE SUMMARY (1998)

The overall electrical accessories market is analysed in three key product sectors for the purpose of this report:-

The performance of these sectors is closely linked to new building and RMI on both housing and non-housing projects.

The overall market developed rapidly in the mid-late 1980's motivated by the positive economic climate, with high levels of domestic, commercial and industrial construction, as well as a boom in consumer spending.

However, the market was adversely affected by the economic downturn during the early 1990's, due to reduced construction levels in all sectors, with consumer oriented markets such as wiring accessories and consumer units particularly badly affected.

Levels of non-domestic construction have exhibited steady growth since 1993, providing a boost to sectors with an industrial or commercial orientation, such as circuit protection and switchgear. However, commercial construction remains well below the levels seen in 1990 and this continues to limit market growth.

The domestic sector has been slow to recover, with confidence in the housing market only returning over the last couple of years. Whilst 1996 and 1997 saw an upturn in levels of homemoving and new build, this has only more recently stimulated an increase in sales of electrical accessories into the domestic sector, with the majority of these products installed towards the end of a construction project.

Another key factor affecting market size and structure has been the dramatic increase in the level of less expensive imported products, primarily sourced from the Far East. This has significantly affected a number of sectors where there is little feature differentiation, including wiring accessories, cable accessories and cables, resulting in falling unit prices, with a negative impact on UK manufacturers sales and profit margins.

The outlook for the electrical accessories market is uncertain due to the anticipated slowing of the economy and the adverse impact of the strength of Sterling on the UK manufacturing industry. This is likely to produce difficult market conditions at least in the short to medium term, although the commercial sector may be supported to some extent by a limited number of prestigious Millennium developments.

The cables and accessories sector dominates the market accounting for some 51 percent of sales, although has lost share over the last few years driven by the fiercely price competitive nature of the cables market. Circuit protection and switchgear, in contrast have grown share, with wiring accessories accounting for the balance.

The wiring accessories sector has established modest growth during the mid to late 1990's, benefiting, in addition to macro-economic influences, from a number of key factors. These include growing household ownership of a wide range of electrical appliances, increased automation in offices and legislation requiring that electrical appliances are fitted with plugs at the point of manufacture. However, the market has suffered from a growing level of cheap South East Asian imports, with these products now established to account for around a quarter of all sales. Sales of wiring accessories are concentrated in domestic and commercial environments, with only a limited share (8 percent) of industrial plugs and sockets sold into factories, warehouses, on-site applications etc.

The major suppliers of wiring accessories for the domestic environment include MK Electric, Ashley Rock, Tenby, Volex, Crabtree and Delta, while the industrial wiring accessory suppliers include Lewden, Legrand, MK, Wylex and Martin & Lunel.

Sales of circuit protection and switchgear products are focused towards the industrial/commercial sector, which accounts for 84 percent of the market and the sector has therefore benefited from the upturn in construction in these sectors.

In addition, the sector has benefited from growth in added-value products, led by the shift away from fuse-based technology towards circuit breaker products, as well as use of modular products and 'intelligent' circuit breakers incorporating electronic components. In addition, the more complex control and distribution requirements of modern buildings has added value to the switchboard, distribution board and consumer unit sectors. Growing awareness and legislation relating to safety issues has also contributed to growth in this sector, with increased use of residual current devices in particular, both in domestic and commercial application areas.

The major suppliers vary according to the different product sectors with Hager, Wylex, Delta/Mem, Crabtree and Schneider (Merlin Gerin/Telemechanique) strong in consumer units, as well as miniature circuit breakers, with B&R Electrical, Wylex, Merlin Gerin, Bill, MEM and MK strong in residual current devices. Moulded case circuit breakers feature Schneider, Crabtree, MEM/Bill/Delta, Wylex, MK, Hager, Mitsubishi, Crabtree, Square D, GE, Dorman Smith etc. Many of these also supply custom built boards although electrical contractors increasingly construct these themselves, benefiting from the development of modular assemblies and Computer Aided Design (CAD).

Cables, accessories, conduit and trunking accounts for the largest share of the electrical accessories market. This is dominated by general wiring cables, though accessories, conduit and trunking are major markets in themselves.

Cable sales are heavily dependent upon new build construction levels, and while there has been an upturn in non-domestic construction, since 1993, levels of commercial construction remain below those seen in 1990. This has resulted in a considerable overcapacity in production, which combined with a growing level of low cost imported cables has produced a highly cost competitive market place.

Whilst the cables market continues to be dominated by UK manufacturers, principally BICC, Pirelli and AEI, these difficulties forced one major manufacturer, Delta, to exit the market altogether in 1998, selling its production facilities to BICC.

Sales of cable accessories, particularly cable management and identification products, have shown good growth benefiting in particular from the increasing complexity of wiring systems in commercial and industrial application areas. Lack of feature differentiation and low barriers to market entry have resulted in a large number of cable accessory suppliers, with a growing level of imported product from China and the Far East. However, major suppliers include Critchley, Appleby, Panduit, BICC, EDL, Kompress, Tower, Ampliversal, 3M and Tenby. The key conduit and trunking suppliers are Marshall Tufflex, EGA, Kopex, Critchley, Barton and Thomas & Betts, in addition to the flexible conduit suppliers Electroflex, Adaptaflex etc.

This comprehensive report represents a detailed assessment of the market, reviewing major trends, key factors influencing developments and future prospects for the sector. Analysis is both quantitative and qualitative, based on our substantial experience of the building and home improvement markets.

Text © 2000 AMA Research

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